Pinasco 215

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pinasco215.jpg

Image from Pinasco 215 Info

Also see Pinasco Lab Day where we fitted a couple of Pinasco kits and took photos.

Comparsion to Standard

  • Bore = Standard 66.5mm Vs Pinasco 69mm
  • Bore length (from top of cylinder to bottom gasket face) = Standard 98.48mm Vs Pinasco 98.00mm
  • Exhaust Port Closing (from top of cylinder yo top of exhaust port) = Standard 39.32mm Vs Pinasco 37.93mm
  • Cylinder head spark plug depth (gasket face to top of electrode) = Standard 17.7mm Vs Pinasco 15.7mm (wrong!? Another comparison shows these are the same!? Are there differences between standard heads - anyway don't trust this info, more investigation is required)

Below we see a dyno hp comparison between a standard PX and a Pinasco 215 with a Sito plus exhaust (Scooter:Lab Rat). The Pinasco has been bolted on but the ports have not yet been matched, more power should be expected with port matching. The configuration also includes the air filter hole as recommended by the Pinasco install instructions. In this instance the Pinasco increases rear wheel real hp from ~8.7hp to ~12.6hp and gives a good broad power range with extra RPM to wind out to higher speeds (graph is for 3rd gear).

pinasco215vsStandard.png

Good Points

The Pinasco kit is a very easy install (see Pinasco 215 Installation) and gives instant and reliable power. Ports can be matched for more power, however the kit can be fitted to a standard scooter and removed at a later date (i.e. changes can be easily rolled back to a scooter under warranty). The power is not reliant on high revs and makes for a good performing engine around town and out on the highway.

Bad Points

The kit has been altered over the years and isn't to the original design. Most notibly the piston is not the original and is adapted from another kit, which means that the Squish Band is all wrong at around 3mm (where ~1mm would desired). The excessive clearance has lead people to believe the kit was designed for a long stroke, however if a long stroke is fitted the compression is too high and spark plug clearance too low. More performance can be gained by reshaping the head (which is what Worb5 do).

The kit is also probably designed for a Vespa PE (not PX), this would explain why the port does not match up exactly and there is not enough clearance for the starter cog. Both problems can be fixed, however it would be a lot nicer if these issues were fixed in a newer version of the kit.

Good Maintenance

Here are some tips to keep the Pinasco running smoothly:

  • Keep the exhaust clamp tight! The Pinasco is an aluminium barrel and the exhaust is metal. If the exhaust vibrates against the aluminium it will wear the aluminium down. The result will be cracked exhausts due to everything being supported by just the one exhaust bolt under the scooter. Also, as the aluminium will be worn, the exhaust clamp will never tighten properly. One tip is to use springs to back up the exhaust clamp, you can either weld a lug to the exhaust (which is neater) or use an exhaust clamp. Secure the exhaust to the engine with a strong spring from the cowl screw or drill a hole in a fin (or both).
    PICT2632.JPG
Tags: (Edit tags)
FileSizeDateAttached by 
 PICT2632.JPG
One way to secure exhaust without welding a lug
205.98 kB19:42, 25 Oct 2011internetscooterActions
 pinasco215.jpg
Image from Pinasco Site
36.93 kB13:45, 1 Sep 2011internetscooterActions
 pinasco215vsStandard.png
Dyno showing hp of Pinasco Vs Standard
335.6 kB13:49, 1 Sep 2011internetscooterActions
 pinasco_porting.jpg
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42.98 kB16:36, 30 Nov 2007internetscooterActions
Comments (3)
Viewing 3 of 3 comments: view all
"More performance can be gained by reshaping the head (which is what Worb5 do)."

I've seen many comments through an internet search where people are indeed advocating a longer stroke, so your comment here about reshaping the head is very interesting to me. I am confused somewhat, however, about the Worb5 head [ http://www.worb5.com/shop_de_7/ ]. My admittedly imperfect knowledge of mechanical German leads me to understand that the squish band is 2.1mm with the Head gasket, and 1.6mm without the Head Gasket:

"Der Brennraum wurde komplett überarbeitet um ihn auf dem 213 er Pinasco Zylinder fahren zu können. Die tatsächliche Quetschspalte ist ca. 2,1 mm MIT 0,5 mm Kopfdichtung und ca. 1,6 mm OHNE 0,5 mm Kopfdichtung.

The Combustion chamber was completely revised in order for it go with the Pinasco 213 cylinder. The actual squish band is around 2.1 mm with the 0.5 mm head gasket, and around 1.6 mm without the 0.5 head gasket."

Aren't these gaps still too large to give good compression? (Can you get by WITHOUT the gasket?) And if these gaps are too big, then isn't this "completely revised" cylinder head by Worb5 useless (and this despite Worb5's caustic comment on the stupidity of the Pinasco supplied cylinder head: "Why this head has such a big stupid squish edge, only Mr Pinasco can say")? It seems still to need its own profiling! Interested to hear other people's views, most especially those who perhaps have used the Worb5 head.
Posted 23:04, 23 Jul 2009
Compression and squish-band are 2 separate things. Compression is related to the volume of the space and squish-band is the shape of the space around the edges. They are sometimes confused because if you skim the bottom off a cylinder head you reduce volume (increasing compression) and reduce the squish-band clearance. The start of some notes in at the following link:
http://www.vespalabs.org/User:Internetscooter/In_Draft/Squish_Band

The squish-band tolerance is important for concentrating the combustion around the spark plug and keeping the piston cool everywhere else.

The Pinasco has the problem that it has changed piston since its original design and therefore it sits a little lower than it should. It doesn’t actually reach the top of the cylinder. That is why it has such low compression, big squish-band gap and a long-stroke will fit in. The Worb5 head addresses the problem by reducing the volume to increase compression.

I would use the 0.5 mm gasket Worb5 recommend as maybe there are issues with the height of the spark plug or maybe compression would be too high without it. I know of someone with the Worb5 head and they have had great experiences with it (though they aren’t on Vespa Labs). Also look at the size of the squish-band in diameter; it’s not that big so an extra 0.5mm might not have much impact anyway.
Posted 04:03, 24 Jul 2009
My set up is Pinasco 215,Mazzy 60mm crank,28 Dellorto and PM Tunning pipe.I don't use a head gasket only a base gasket and I've not not had any problems since I first installed everything back in 2007.It pulls like a mother it lifts the front tire even 2nd gear.
Posted 03:10, 24 Mar 2010
Viewing 3 of 3 comments: view all
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