Port Timing

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    This shows the conversion between standard KDX 200 port timing and the Vespa KDX port timing.

    The Variables

    1997 KDX 200 Specs (Note: This was information given to me and I am not sure how accurate it is)

    Exhaust:
    Open ATDC: 86 deg
    Close ABDC: 94 deg
    Total duration: 188 deg

    Transfer:
    Open ATDC: 117 deg
    Close ABDC: 62 deg
    Total duration: 125 deg

    ATDC (After Top Dead Centre)
    ABDC (After Bottom Dead Centre)

    Here are the differences:

    KDX 200 Stroke = 58mm
    Vespa KDX Stroke = 60mm (cylinder raised 1mm to compensate)

    KDX 200 Conrod Length = 109mm
    Vespa KDX Stroke = 110mm

    The Calculations

    To calculate the port timing, we can treat the problem as a triangle and use a calculator such as Irregular Triangle Calculator to work out the new values. 

    Here is what the diagram below represents:

    a = conrod length
    b = stroke radius (i.e. half stroke)
    c = distance from port to crank centre (our reference point)
    A = angle (e.g. ATDC)

    port_timing_conversion.jpg

    Port Distance in Relation to Crank Centre

    To do the calculations we first need to work out the unknown for the KDX 200, which is "c" the distance from the port to the crank centre.

    Exhaust Open ATDC: 86 deg

    A = 86 deg
    a = 109mm
    b = 29mm

    c = 107.11mm (calculated using Irregular Triangle Calculator)

    Transfer Open ATDC: 117 deg

    c = 92.72mm (calculated using Irregular Triangle Calculator)

    Transfer Close ABDC: 62 deg

    A = 118 deg (i.e. 180 deg - 62 deg)

    c = 92.34mm (calculated using Irregular Triangle Calculator

    Then for the Vespa KDX we can adjust the parameters and calculate stuff...

    Calculating New Exhaust Timings

    Open ATDC

    a = 110mm (Vespa conrod length)
    b = 30mm (longer stroke radius)
    c = 108.11mm (new distance from crank centre: old distance +1mm)

    A = 86 deg (calculated using Irregular Triangle Calculator 85.69 rounded up)

    Close ABDC

    The exhaust port is symetrical, so the close will be a mirror image of the open and (in this case) 4 degrees above the horizontal.

    A = 94 deg

    Calculating Transfer Timings

    Open ATDC

    a = 110mm (Vespa conrod length)
    b = 30mm (longer stroke radius)
    c = 93.72mm (new distance from crank centre: old distance +1mm)

    A = 115 deg (calculated using Irregular Triangle Calculator 115.45 rounded down)

    Closing ABDC

    a = 110mm (Vespa conrod length)
    b = 30mm (longer stroke radius)
    c = 93.34mm (new distance from crank centre: old distance +1mm)

    A = 64 deg (calculated using Irregular Triangle Calculator 116.37 rounded down - 180)

    Vespa KDX Port Timings

    Exhaust:

    Open ATDC: 86 deg
    Close ABDC: 94 deg
    Total duration: 188 deg

    So for the exhaust port timing the Vespa KDX is the same as standard KDX 200.

    Transfer:

    Open ATDC: 115 deg
    Close ABDC: 64 deg
    Total duration: 129 deg

    So for the transfer port timing the Vespa KDX is 4 degrees more

     

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    Port TIming Diagram
    17.24 kB09:28, 25 Jan 2009internetscooterActions
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