KDX Top End

From $1

Table of contents
  1. 1. Wiseco Information
    1. 1.1. KDX 220
    2. 1.2. Top End Bearing

The Kawasaki KDX 200 or 220 looks like a realy good fit for a Vespa topend conversion due to stroke and bore being almost the same. However, there is quite a bit of modification to do to the cases due to the height that the cylinder sits on the PX cases.

Scooterhelp talk about it for Lambretta's (Kawasaki KDX200 Cylinder)

The KDX also has a bigbore kit see: 240 Big-Bore Kit for the KDX200

JustKDX info

KDX dyno

KDX forum

Wiseco Information

Wiseco Pistons etc

KDX 220

KawasakiCycleDirt.pdf

 Model  Years  Bore
x
Stroke
(mm)
 Bore
Size
(mm)
 Forged
Wiseco
Piston
 Repl.
Ring Set
 Repl.
Pin
& Clips
 Top End
Gasket Kit
 Top End
Bearing
 Main
Seal Kit
 Main
Bearing
Kit
 Forged
Wiseco
Connecting
Rod Kit

KDX220


Pro-Lite
Electrofusion Bore - Cylinder
sleeving or replating required
for oversizes.

1998-05 69
x
58
69.00
69.50
70.00
750M06900
750M06950
750M07000
2717CD
2736CD
2756CD
S259
CW16
W5856
1998-05
$36.36 (D2812)
B1008
$14.95
(D798)
B6059
$19.95
(D7911)
BK5006
$24.58
(D5741)
WPR131
1998-04
$97.25
(D1236)

Top End Bearing

Comp-PinsClipsBearings.pdf

 Part #
 Inside Diameter (mm)
Outside Diameter (mm) Length (mm)
B1008 16 21 19.5

Both the wrist pin of a Vespa PX and KDX are 16mm, so a KDX piston can be used on a Vespa conrod (with a Vespa topend bearing).

Tags:
FileSizeDateAttached by 
 Comp-PinsClipsBearings.pdf
Wiseco - 2007 Pins/Clips/Bearings Catalog
197.14 kB22:10, 17 Sep 2007internetscooterActions
 Comp-SleevesDirt.pdf
Sleves
578.85 kB11:15, 4 Dec 2007internetscooterActions
 KawasakiCycleDirt.pdf
Wiseco - 2007 Kawasaki Dirt Bike Catalog
1335.49 kB21:35, 17 Sep 2007internetscooterActions
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Comments (4)
Viewing 4 of 4 comments: view all
Regarding the comment above on the smallend bearing, would the outside diameter match the conrod, and inside the wristpin so theoretically a px one would do if a standard crank was used.- Ive got a yz125 topend Im trying to graft on to smallframe casings,the smallend is the current hurdle I'm facing as the vespa wristpin is 15mm on the smallframe.( feel free to edit or delete)
Posted 02:35, 7 Jun 2008
Thanks. I've fixed up the error. I'm running a KDX piston on a standard(ish) Vespa crank, with a standard Vespa smallend bearing.

It should not be too hard to locate a smallend bearing of a sensible size. It was pure luck that the Vespa one fitted, however they come in all sizes and thicknesses. Check out the Comp-PinsClipsBearings.pdf as a starter. A bearing shop after that.
Posted 10:14, 8 Jun 2008
hello mR. internet scooter...i was wondering....of u wanna do a top end conversoin, what are the points to take note...is it the displacement???and how does the powervalves work on vespa??
Posted 15:58, 29 Oct 2008
finding something that suits the current crank is the main issue (just to start with).

We were testing the power valve last night, we just had it set in either position and have decided to leave it in the high rpm power. At this point we think that is fine, the gearbox is sensitive, so it doesn't make sense to strain it taking off. On a drag bike, though you'd want to get power in both ranges.
Posted 23:41, 29 Oct 2008
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